Input data
Drawing, 3D model or sample component, casting alloy and intended process.
Pattern making, repair and adaptation
The scope may include a new prototype or production pattern, mounting on a pattern plate, repair of worn pattern equipment or adaptation to an agreed process change.
Pattern material and construction are selected for the geometry, moulding method, expected service and production documentation. The solution is agreed for the specific component and planned moulding process.
Prototype and production patterns
We make wooden or resin patterns for prototype work. Production patterns may also be made from metal. The pattern material and construction are selected to suit its intended use and the component requirements.
Tell us whether the tooling is intended for a prototype, a single batch or repeat production. Include the planned casting quantity and any expected repeat orders.
Permanent moulds for casting
A permanent mould is a reusable metal casting mould. Making a permanent mould is a separate tooling task from making a pattern for sand moulding.
We discuss a new permanent mould based on the component documentation, casting material and planned production. If a mould is already available, describe its condition and share the documentation so that its suitability can be assessed.
In-house work and subcontracting
We combine in-house work with subcontracted work when preparing tooling. The work to be carried out and the production arrangements are agreed for each order.
Tooling for repeat orders
Tooling for repeat orders may be stored in our pattern store. If further batches are planned, tell us when discussing the order. Storage arrangements and the conditions for reuse must be agreed separately.
Pattern, mould, core and pattern equipment
A foundry pattern creates the required shape in the mould. The mould receives molten metal, while a core forms selected internal spaces in the casting. Pattern equipment may include the pattern, plates, core boxes and process-specific supporting elements.
Separating these terms helps establish what already exists, what needs repair and what must be made.
What should a tooling enquiry include?
Send the component’s technical documentation. A drawing, a 3D model or an existing sample component can provide a starting point. State whether you need a new pattern, a permanent mould or an assessment of existing tooling.
- The casting material and key dimensions.
- Quantity and expected repeat batches.
- An available drawing, 3D model or sample component.
- Details of any existing tooling and its condition.
- The required delivery date and any specified tooling acceptance requirements.
Email the documentation to biuro@metalkolor.pl. If it is incomplete, describe what is available so that we can identify the information needed to assess the work.
Pattern equipment linked to process trials
Pattern preparation is part of launching the casting process, so it is reviewed together with moulding and casting requirements. The scope may include checking the tooling and producing an agreed trial casting.
Acceptance criteria for the pattern and casting should follow the order documentation.
Explore sand castingENQUIRY PATH
From documentation to an agreed scope
Each stage follows the component and tooling requirements.
Pattern review
Scope of new work, repair, adaptation, plates and supporting equipment.
Manufacture and inspection
Pattern or pattern equipment prepared for the agreed process and acceptance.
FAQ
Before you send an enquiry
Answers about process, tooling and input data.
How does a foundry pattern differ from a sample component?
A pattern is production tooling used to make a mould. A sample component can support geometry review, but it is not automatically a production-ready pattern.
Can worn pattern equipment be repaired?
The scope includes repair and adaptation, but feasibility depends on condition, material, documentation and the intended process.
Do you make patterns for hand and machine moulding?
We prepare patterns for hand and machine moulding. The exact tooling scope is agreed for the selected process and specific component.
Is a 3D component model sufficient?
It is a useful starting point, but pattern equipment also requires process decisions on moulding, parting, allowances and acceptance.
What materials do you use for patterns?
We make prototype patterns from wood or resin. Production patterns may also be made from metal. The material and construction are agreed to suit the intended use of the tooling.
Can tooling be stored for repeat orders?
Tooling may be kept in our pattern store for further batches. Storage and reuse arrangements are agreed separately.
EXPLORE
Related services and processes
Sand casting of non-ferrous metals
We produce gravity castings in sand moulds. The process, material and subsequent machining scope are agreed from the component geometry, documentation and order requirements.
Gravity die castingWe produce gravity die castings, including aluminium alloy castings. The use of permanent metal tooling is confirmed after reviewing the alloy, geometry, quantity and component requirements.
Manufacturing Capabilities | METAL-KOLOR FoundryExplore METAL-KOLOR’s casting, pattern making, machining and bearing refurbishment services. Discuss your component and manufacturing requirements.
Contact METAL-KOLOR | Starachowice, PolandContact METAL-KOLOR in Starachowice, Poland. Call +48 41 273 00 00 to discuss castings, machining or white metal bearing refurbishment.